Commercial · Orlando, FL
When a tank starts weeping, cracking, or failing at a nozzle, you need tank welding repair that stops leaks without creating new weak spots. Since 2016, Titan Mobile Welding Orlando has brought mobile TIG, MIG, and Stick welding to steel, stainless, and aluminum tanks with repair plans matched to the tank’s material, thickness, and service.
Every tank welding repair starts with safe prep and solid base metal. We verify the tank’s contents and service (water, diesel, oil, compressed air, food-grade liquids), then require proper draining, venting, and lockout so the tank is safe to weld. The repair area is stripped to clean, bright metal by grinding or mechanical abrasion, and we chase cracks to their ends, add stop-holes where appropriate, and remove contaminated weld metal. From there we set the joint for strength, beveling thicker sections, fitting patch plates when needed, and selecting the right filler (ER70S-6 for carbon steel, ER308L or ER316L for stainless, ER4043 or ER5356 for aluminum) based on compatibility and corrosion needs.
Orlando heat, humidity, and outdoor exposure accelerate corrosion, especially around weld toes, saddle supports, and low points where water sits. We tailor the weld procedure to control distortion and burn-through on thin tank shells, using back-stepping, stitch sequences, heat sinks, and tight amperage control on TIG. After welding, we dress and blend edges where needed, address spatter and sharp transitions, and recommend protective finishes for the service environment, including epoxy primer and topcoat for carbon steel or passivation practices for stainless weld zones. If the repair involves fittings, we also correct alignment on couplings, threaded bungs, manways, and flanges so gaskets seal and valves operate without side load.
Orlando customers choose us because we show up with the right process for the tank, not a one-size-fits-all approach. Titan Mobile Welding Orlando is licensed and insured, serving since 2016, and we weld on-site with professional equipment including inverter welders, TIG torch setups, gas shielding, and proper clamps and fixturing to keep repairs tight and straight. You get clear communication on what can be repaired versus what should be replaced, and we document materials, weld method, and any limitations tied to access, wall thickness, and tank condition. For businesses, we work efficiently to reduce downtime on water tanks, fuel tanks, air receivers, and process tanks while keeping safety and site rules front and center.
To close out the job, we walk you through the repair area and the reason we chose that method, whether it was a crack arrest and weld-out, a reinforced patch, or a nozzle rebuild. We check for visible defects, confirm fit-up and alignment of ports, and can coordinate leak checks such as soap testing on air systems or staged fill checks for water tanks when site conditions allow. You receive a free written estimate up front, plus a practical plan for follow-up, including coating touchups, support reinforcement, or replacement recommendations if we find widespread thinning or corrosion. If you need tank welding repair in Orlando, call and we will schedule an on-site evaluation and get you a durable fix.
We also explain what we cannot safely do, such as welding on tanks that have not been properly cleaned, purged, and verified safe for hot work. If a tank is severely pitted, previously repaired multiple times, or structurally compromised at seams or supports, we will recommend the most responsible next step, including section replacement, new fabrication, or rerouting piping loads off the tank wall. That straightforward guidance is part of what you get when you hire a mobile welding contractor that treats tanks like pressure and containment equipment, not simple sheet metal. The goal is a repair that holds, protects the surrounding components, and reduces the chance of repeat leaks at the same stress point.
Yes. We provide a free written estimate with the scope, materials, and what is included for welding, reinforcement, and finishing.
Often, yes. Many mobile setups can run independently; if shore power is needed for a specific job, we will confirm requirements during scheduling.
We commonly weld carbon steel, stainless steel, and aluminum, selecting MIG, TIG, or stick based on thickness, access, and service conditions.
Yes, for many field repairs and reinforcements such as cracked members, damaged connections, added plates, and fabricated brackets. We evaluate access, load paths, and safe repair options before welding.
Scheduling depends on job size and parts availability. Call with photos and a brief description and we will offer the next available window and any same-week options.
Tank welding repair is not just closing a hole, it is restoring containment while controlling heat, distortion, and corrosion risk. Titan Mobile Welding Orlando provides mobile tank welding repair for carbon steel, stainless steel, and aluminum tanks used in homes, shops, and industrial sites across Orlando, FL. Whether the issue is a crack at a weld seam, a leaking bung, a damaged bracket, or corrosion around a saddle support, we match the weld process and filler metal to the tank material and service conditions. Our mobile setup supports TIG welding for precise heat control, MIG for efficient fillet work, and SMAW (Stick) for structural repairs in less-than-ideal access conditions.
Common calls for tank welding repair include pinhole leaks from rust, cracks from vibration, failed previous repairs, and fittings that start to seep under pressure or thermal cycling. Our process typically includes isolating the tank, confirming safe hot-work conditions, removing coatings and contamination, then preparing the joint with proper bevels, fit-up, and reinforcement when needed. For thin wall tanks we focus on minimizing burn-through using controlled heat input and short weld sequences, while thicker tanks may require multi-pass welds with interpass cleaning to keep the weld sound.
Finishing matters because tanks live in harsh environments. After welding, we can smooth transitions, recommend coatings for outdoor carbon steel tanks, and address supporting issues like misaligned saddles, cracked mounting tabs, or pipe strain that caused the failure in the first place. Stainless repairs may require attention to the heat-affected zone so corrosion resistance is not compromised, especially in wet or chemical-adjacent service.
If you need tank welding repair in Orlando, we will start with an on-site assessment and a free written estimate that outlines the repair method, expected prep requirements, and what testing or staged fill checks make sense for your tank. Our goal is a repair that seals reliably, supports the tank’s loads, and helps prevent repeat leaks at the same weak point.
Call now or send a request and we will reach out within one business day to schedule your free, no-obligation estimate in Orlando. We assess the project, review the details, and give you a written quote before any work starts, so you know exactly what to expect.
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